Alyuminiy substratning jarayon oqimi
Feb 17, 2022
1. Ochilish
Alyuminiy substrat ishlab chiqarish jarayoni
1. Materialni kesish jarayoni - kesish
2. Ochilishdan maqsad
Katta{0}}oʻlchamdagi kiruvchi materiallarni ishlab chiqarish uchun zarur boʻlgan hajmga kesib oling
3. Materiallarni ochishda ehtiyot choralari
① Check the size of the first piece after cutting
② Pay attention to the scratches on the aluminum surface and the scratches on the copper surface
③ Pay attention to the layering and draping of the edge of the board
2. Burg'ulash
1. Burg'ulash jarayoni
Doweling - Burg'ulash - Tekshirish kengashi
2. Burg'ulashning maqsadi
Keyingi ishlab chiqarish jarayoniga va mijozlarni yig'ishga yordam berish uchun plastinkani joylashtirish va burg'ulash
3. Burg'ulash uchun ehtiyot choralari
① Check the number of drilled holes and the size of the holes
② Avoid scratches on the sheet
③ Check the drape of the aluminum surface and the deviation of the hole position
④ Check and replace the drill bit in time
⑤ Drilling is divided into two stages, one drilling: after cutting the material, the drilling is a peripheral tool hole
Ikkinchi matkap: lehim niqobidan keyin jihozdagi asbob teshigi
3. Quruq/ho‘l plyonkali tasvir
1. Quruq / ho'l kino tasvirlash jarayoni
Silliqlash plitasi - plyonka - ekspozitsiya - rivojlanishi
2. Quruq/ho'l plyonkali tasvirning maqsadi
Sxemani yaratish uchun zarur bo'lgan qismlar varaqda ko'rsatilgan
3. Quruq/ho‘l plyonkani tasvirlash uchun ehtiyot choralari
① Check whether there is an open circuit in the circuit after developing
② Whether there is any deviation in the development alignment to prevent the occurrence of dry film breakage
③ Pay attention to the defective circuit caused by scratches on the board surface
④ There should be no air residue during exposure to prevent poor exposure
⑤ After exposure, keep it still for more than 15 minutes before developing
4. Kislota/ishqoriy qirqish
1. Kislota/ishqoriy surtish jarayoni
Eching - yechish - quritish - tekshirish taxtasi
2. Kislota/ishqoriy surtishdan maqsad
Quruq / ho'l plyonkani tasvirga olgandan so'ng, kontaktlarning zanglashiga olib keladigan qismini ushlab turing, ortiqcha qismini kontaktlarning zanglashiga olib tashlang va kislota bilan ishlov berish paytida alyuminiy substratning zanglashiga e'tibor bering;
3. Kislota/ishqoriy surtish uchun ehtiyot choralari
① Note that the etching is not clean and the etching is excessive
② Pay attention to line width and line thickness
③ The copper surface is not allowed to be oxidized or scratched
④ The dry film should be removed cleanly
Beshta, ipak ekranli lehim niqobi, belgilar
1. Ipak ekranli lehim niqobi, belgilar jarayoni
Silkscreen - Pishirishdan oldingi-pishirish - Ekspozitsiya - Rivojlanish - Belgilar
2. Ipak ekranli lehim niqobi va belgilarning maqsadi
① Anti-soldering: protect the circuit that does not need to be soldered and prevent the tin from entering and causing a short circuit
② Characters: play the role of marking
3. Ipak ekranli lehim niqobi va belgilarga e'tibor berish kerak bo'lgan masalalar
① To check whether there is garbage or foreign matter on the board
COB alyuminiy substrat
COB alyuminiy substrat
② Check the cleanliness of the stencil ③ Pre-bake for more than 30 minutes after screen printing to avoid bubbles in the lines
④ Pay attention to the thickness and uniformity of the silk screen
⑤ After pre-baking, the board should be completely cooled to avoid sticking to the film or destroying the gloss of the ink surface.
⑥ Place the ink face down during development
6. V-CUT, gong taxtasi
1. V-CUT, gong taxtasi jarayoni
V-CUT——Gong board——Tear off protective film——Remove Pifeng
2, V-CUT, gong taxtasining maqsadi
① V-CUT: Connect a single PCS line to the whole PNL plate cutting and leave a small part for easy packaging and removal.
② gong board: remove the excess part of the circuit board
3. V-CUT va gong taxtasi uchun ehtiyot choralari
① During the V-CUT process, pay attention to the size of V, incomplete edges and burrs
② Pay attention to burrs when the gong board is used, and the gong knife is skewed. Check and replace the gong knife in time.
③ Finally, avoid scratches on the board when removing the front.
Etti, test, OSP
1. Sinov, OSP jarayoni
Chiziq sinovi - Chidamli kuchlanish sinovi - OSP
2. Sinov, OSP ning maqsadi
① Line test: check whether the completed line is working normally
② Withstand voltage test: check whether the completed line can withstand the specified voltage environment
③ OSP: Make the circuit better for soldering
3, sinov, OSP ehtiyot choralari
① How to distinguish between qualified and unqualified products after testing
② Placement after finishing OSP
③ Avoid line damage
Sakkizta, FQC, FQA, qadoqlash, jo'natish
1. Jarayon
FQC - FQA - Qadoqlash - Yuk tashish
2. Maqsad
① FQC conducts full inspection and confirmation of the product
② FQA random inspection and verification
③ Pack and ship to customers as required
3. Diqqat qiling
① FQC pays attention to the confirmation of appearance during the visual inspection process and makes a reasonable distinction
② FQA really conducts random inspections to verify the inspection standards of FQC
③ To confirm the number of packages, avoid mixed boards, wrong boards and package damage 3






